Quality-focused Pro Brewers

By: Hendo From The Rockstar Brewer Academy
  • Summary

  • Welcome to Quality-Focused Pro Brewers, the podcast dedicated to helping professional brewers master the art and science of brewing high-quality beer. Every fortnight, we delve into essential topics like brewery quality systems, maximising beer shelf life, dissolved oxygen, brewing water chemistry, CIP, Yeast Husbandry, lab and more. Designed for those planning, building, or running a craft brewery, our episodes provide actionable insights to enhance your brewing processes. Join us as we share expert knowledge and practical tips to ensure your beer is always at its best.
    © 2024 Rockstar Brewer Academy
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Episodes
  • Brewing Water Chemistry DEMYSTIFIED! | QFPB E007
    Oct 30 2024

    In this episode of the Quality-focused Pro Brewers Podcast, Hendo from Rockstar Brewer Academy and Adsy delve into the crucial yet often overlooked aspect of brewing – water chemistry. They aim to demystify how water, which constitutes 95% of beer, influences beer flavor and quality. The discussion highlights common mistakes brewers make by focusing too much on malt, hops, and yeast while neglecting water. Key challenges such as setting clear water chemistry objectives, understanding water’s role in beer’s flavor profile, and the limitations of relying on algorithms for water adjustments are explored. They advise brewers to prioritize beer pH, sulfate to chloride ratio, and calcium concentration over historical water profiles. Practical tips include getting water tested, proper use of brewing salts, and the importance of managing pH through all brewing stages. The insights aim to empower brewers to improve beer quality significantly by mastering water chemistry.

    00:00 Introduction to Brewing Water Chemistry

    00:53 The Importance of Water in Brewing

    03:33 Challenges and Common Mistakes in Brewing Water Chemistry

    06:14 Understanding Water Profiles and Why Relying on the Beersmith, Brew Father or Brewer’s Friend Algorithm Is Bullsh*t

    08:14 Historical Water Profiles: Myths and Realities

    13:25 The Importance of Testing Your Water at a reputable Lab

    17:18 The 3 Key “Flavour Numbers” in Brewing Water Chemistry

    20:42 Understanding Calcium in Beer

    21:37 The Impact of Beer Color on pH in Brewing

    22:32 Adjusting pH with Malts

    25:07 The Role of pH in Beer Flavor

    26:09 Using Bru’n Water Spreadsheet

    12:05 Controlling Beer pH During Brewing

    32:00 Tips for Managing Beer pH

    34:25 Avoiding Common pH Mistakes

    39:04 Final Thoughts on Water Chemistry

    Be sure to connect with us at https://qualityfocusedprobrewers.com where you can join our Facebook group, chat with fellow Pro-Brewers in a constructive environment and chat with Hendo & Adsy!

    Get My Free Guide – “The Pro Brewer Quality Checklist: The 5 Step Blueprint That Will Help You Brew World Class Beer….Fast!” – https://bit.ly/3f6ryQB

    SOCIALS:

    • Youtube: https://youtube.com/@RockstarBrewer
    • Facebook: https://www.facebook.com/rockstarbrewer
    • Instagram: https://www.instagram.com/rockstarbrewer
    • Twitter: https://www.twitter.com/rockstarbrewer
    • TikTok: https://tiktok.com/@RockstarBrewer
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    42 mins
  • CIP Secrets Every Brewery Needs (This One Mistake Could RUIN Your Equipment!) | QFPB E006
    Oct 16 2024

    Brewery CIP and Cleaning Essentials with Kyle Smith

    In this episode of the Quality-focused Pro Brewers podcast, Hendo interviews Kyle Smith from Gorman Smith about Brewery CIP (Clean-In-Place) systems and practices. They discuss the importance of cleaning and sanitizing processes, the differentiation between the two, and share insights on effective cleaning techniques. Hendo and Kyle delve into the role of chemical agents like caustic soda, peracetic acid, and their appropriate use. They also cover the potential dangers of incorrectly managing CO2 levels during cleaning and the implications of equipment passivation. Additionally, they highlight crucial safety practices, including the use of PPE, validating chemical concentrations, and ensuring equipment like spray balls and pumps are appropriately sized for their tasks. The episode provides practical advice for both new and experienced brewers to optimize their cleaning processes and maintain high-quality beer production.

    00:00 Introduction to Brewery CIP

    00:45 Meet the Guest: Kyle Smith

    02:32 The Difference Between Cleaning and Sanitizing

    04:28 Kyle’s Background and Experience

    05:33 Common CIP Challenges in Breweries

    10:24 The Variables That Affect CIP in the Brewery

    21:00 The Science Behind Effective Cleaning

    30:42 Methods to Verify CIP Including Using An ATP Meter

    34:11 Understanding Stainless Steel Tank Passivation

    42:00 The Importance of Proper Tank Maintenance

    42:53 CO2 and Sodium Hydroxide Safety – Don’t Implode Your Tank!

    47:50 Top Five CIP Tips

    56:32 Conclusion and Community Invitation

    Kyle’s Quick Guide on CIP Basics – https://www.gormansmith.com/blogs/news/how-to-perform-clean-in-place-cip-in-a-brewery-a-quick-guide

    This episode is not sponsored by Gorman Smith but if you need stainless steel parts for your brewery, Kyle is a legend and is your man!

    Be sure to connect with us at https://qualityfocusedprobrewers.com where you can join our Facebook group, chat with fellow Pro-Brewers in a constructive environment and chat with Hendo & Adsy!

    Get My Free Guide – “The Pro Brewer Quality Checklist: The 5 Step Blueprint That Will Help You Brew World Class Beer….Fast!” – https://bit.ly/3f6ryQB

    SOCIALS:

    • Youtube: https://youtube.com/@RockstarBrewer
    • Facebook: https://www.facebook.com/rockstarbrewer
    • Instagram: https://www.instagram.com/rockstarbrewer
    • Twitter: https://www.twitter.com/rockstarbrewer
    • TikTok: https://tiktok.com/@RockstarBrewer
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    57 mins
  • Stop Tweaking Recipes - Focus on Defining Beer Quality for Continuous Improvement | QFPB E005
    Oct 2 2024

    In this episode of the Quality Focused Pro Brewers Podcast, Hendo and Adsy dive deep into a critical aspect of brewing that many professional brewers overlook: defining beer quality. They discuss the two lenses of beer quality—Fit for Use and True to Brand—and explain why tweaking recipes won’t deliver the consistency brewers crave. Instead, they show how focusing on process improvement and clear quality definitions can elevate your beer to the next level.

    Hendo and Adsy share real-world examples of how brewers get stuck in the “black box” of wort production, and offer actionable steps to break out of it by focusing on the cold side of brewing and standardizing key phases in production. Whether you’re dealing with diacetyl issues or struggling with head retention, this episode will guide you on how to diagnose problems, refine your process, and create consistently high-quality beer.

    00:00 Introduction and Greetings & Exciting Plans for Japan 01:40 Defining Beer Quality 03:31 Common Problems in Beer Quality 06:39 The Importance of Process Over Recipe 09:19 Defining Beer Quality In Terms Of “Fit for Use” and “True to Brand” 13:37 Creating a Product Specification 19:23 Continuous Improvement and Troubleshooting 29:10 Conclusion and Final Thoughts

    What You’ll Learn:

    • Why it’s impossible to brew great beer without first defining what “quality” means.
    • The two lenses of beer quality: Fit for Use (measurable metrics) and True to Brand (sensory characteristics).
    • Why most brewers focus too much on wort recipes and not enough on the cold side of brewing.
    • How to create a Product Specification that clearly defines your raw materials, process, and quality standards.
    • How to remove emotional responses from troubleshooting beer quality issues.
    • The importance of setting measurable targets to ensure consistency and continuous improvement.

    Be sure to connect with us at https://qualityfocusedprobrewers.com where you can join our Facebook group, chat with fellow Pro-Brewers in a constructive environment and chat with Hendo & Adsy!

    Get My Free Guide – “The Pro Brewer Quality Checklist: The 5 Step Blueprint That Will Help You Brew World Class Beer….Fast!” – https://bit.ly/3f6ryQB

    SOCIALS:

    • Youtube: https://youtube.com/@RockstarBrewer
    • Facebook: https://www.facebook.com/rockstarbrewer
    • Instagram: https://www.instagram.com/rockstarbrewer
    • Twitter: https://www.twitter.com/rockstarbrewer
    • TikTok: https://tiktok.com/@RockstarBrewer
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    33 mins

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